Hammer Mill Beater
Hammer Mill Beater Manufacturer from China
The Hammer is a core consumable component of the Hammer mill and plays a significant role in crushing granular or block raw materials.
Hammer mill crushing efficiency and crushing quality is greatly influenced by the shape, specification, material, density, arrangement and manufacturing process of the hammer mill beater.
Shape
Our hammer mill beaters are available in a variety of sizes and shapes to meet any customer's needs.
Rectangular hammers are commonly used because of their straightforward appearance, ease of manufacture, and versatility. The shape can also be customized according to the requirements of our customers.
Specification
● Length: Customizable based on customers' need
● Thickness: 3mm-10mm (common)
● Aperture: Above 13mm
Material
We used Low Alloy High Strength Structural Steel (Q345B) as raw material and Tungsten Carbide as wear-resistant material. In addition to choosing whether to weld tungsten carbide, customers can also choose how thick it should be.
Arrangement of hammers
The number and arrangement of the hammers on the rotor of the hammer mill determines the balance, the distribution of materials in the crushing chamber, the uniformity of hammer wear and the efficiency of the mill.
Several common arrangements of hammers：
a.Spiral arrangement b. Symmetrical arrangement c. Staggered arrangement d. Symmetrical staggered arrangement.
The machining accuracy of the hammer
Since the hammer mill beater is used for high-speed operation, its machining accuracy greatly affects the balance of the pulverizer rotor. Generally, for the industry standard, the mass difference between any two sets of hammers on the rotor should not exceed 5g.
Manufacturing process
Hammers are carburized and quenched, the carburizing depth is usually 0.8~1.2mm with a surface hardness of HRC58-62.
We harden the surface of the hammers with Tungsten Carbide to increase wear resistance and service life. Depending on the application, tungsten carbide surfacing hammers typically last 3-8 times longer than regular hammers.
Application
Hammer mill beater can crush corn, soybeans, wheat and other grains, hay, corn stalks and other plant stalks, as well as wood, Chinese medicinal materials, animal bones and other pharmaceutical raw materials and chemical raw materials, etc.
Our Main Products
By saving you time and money, we:
● Extending the useful life of your hammers & wear parts.
● Applying the hard alloy only where it is necessary to meet your product's wear needs.
● Reducing costs by making parts that last longer.
● We keep a large inventory of hammers in stock.
● We offer customer-specific inventory plans to reduce equipment downtime.
Tips:
● Hammer mill beaters are consumable parts, and they should be checked frequently for wear. If the corner of the hammer is worn down to no edges, it can be turned over for use.
● In order to avoid damage to the hammer mill, the crushed materials should be cleared of mixed stones and irons.
● Random exchange of hammers between sets is prohibited in order to maintain the balance of the rotor.
● In certain ranges, increasing hammer mill beater work linear speed can improve the pulverizer's pulverizing capacity, reduce energy consumption and product particle size.
● The gap between the hammer mill beater and sieve was adjusted to meet the requirements of coarse and fine crushing.
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